In case of malfunctions, information about the process is recorded. Diversity in maintenance and customer costs has been reduced by using the Scada system with a single brand. By collecting PLCs in the whole field on a single SCADA screen, the process, which is monitored with more than one different brand, has been monitored and controlled from a single screen.
Our system engineering team is modeling, simulating, analyzing, visualizing and optimizing production systems and processes, the flow of materials and logistic operations, with a usage of Plant Simulation and Demo 3D programmes. Process simulation software describes processes in flow diagrams where unit operations are positioned and connected by product or educt streams. We solve the mass and energy balance to find a stable operating point on specified parameters.
Simulation is operated with the real data of all elements in the system (OEE of the workbenches, cycle times, etc.).
The workbenches, workers, lines are balanced and the productivity graphs of these elements are shared.
Various scenarios are tried to find the optimum buffer stock volume and to increase the finished product output.